Why are self-cleaning nozzles needed?
During the MIG welding process, it is the job of the weld nozzle to direct the flow of the shielding gas in order that the shielding gas can protect the weld puddle from the atmosphere and contaminants. Spatter easily sticks to an "ordinary" nozzle--and that spatter prevents proper flow of the shielding gas. A PerfectArcs™ self-cleaning nozzle permits the shielding gas to flow properly so it can do its job of insuring proper [clean] welds.
Identical test conditions
PerfectArcs self-
Ordinary nozzle
cleaning nozzle
256 welds
8 welds
Click on image to enlarge
Do self-cleaning nozzles cost more than "ordinary" nozzles?
"Yes". And "No". As you might expect, the cost of one self-cleaning nozzle is higher than the cost of one ordinary nozzle. However, since self-cleaning nozzles last many times longer than ordinary nozzles [up to 20 times longer], the total annual cost for self-cleaning nozzles is typically one-half to one-fifth of the cost of ordinary nozzles. Additionally, since self-cleaning nozzles considerably reduce downtime by decreasing the amount of time the welder must clean/change nozzles, the use of PerfectArcs self-cleaning nozzles often adds back much more to the bottom line than their costs--literally making the PefectArcs nozzles "free".
Do you manufacture the actual nozzles themselves?
At PerfectArcs, we do not manufacture weld nozzles. Instead, we receive ordinary nozzles from end-users and nozzle manufacturers. We then transform those ordinary nozzles into long-life self-cleaning nozzles.
Can self-cleaning nozzles be used in both manual and robotic weld operations?
Yes. We can turn nearly any weld nozzle you may be using today--including tandem and other specialized nozzles--into PerfectArcs nozzles.
What are the savings in money and time that I might expect in my welding operation as a result of switching to PerfectArcs self-cleaning nozzles?
No two welding operations are exactly alike so it is not possible for us to predict the exact savings in your operation. However, based on laboratory and real-world testing, we can provide you with a typical savings potential range. The Cost reduction charts on this site provide cost saving potentials for several typical welding operations. Complete the Nozzle Cost Reduction analysis form and we will respond with typical savings potentials.
How can I obtain PerfectArcs self-cleaning nozzles for testing in my facilities?
Our Nozzle Cost Reduction (NCR) kit provides you with a no-risk way to experience for yourself the value of PerfectArcs self-cleaning nozzles. Click here for NCR kit details.
How long has PerfectArcs been in business?
PerfectArcs™ is the brand name of a
product that was developed and is being marketed by Secoa
Technology of Dalton, Georgia.
In June of 2003 the company was acquired by Textile Rubber & Chemical Company, a diversified leader in the chemical industry specializing in latex, polymers, and urethane products worldwide. At Secoa's environmentally compliant and recently expanded 60,000 square foot facility, we provide quality finishing, fast turnaround, and fair market pricing. The Secoa management team has over 140 years of combined experience in the finishing industry. Secoa continues to grow, servicing customers and positively impacting the industry by innovating in the areas of applied high performance coating and plating.
Are you involved with other types of coatings/plating/finishing?
These web sites will tell you more: